When it comes to lifting products, even the reliable equipment can run into problems. From unexpected malfunctions during use to confusion about maintenance, these issues can disrupt work schedules and compromise safety. Below, we address the pressing questions users have about lifting product problems, offering clear, practical solutions.​

Why Do Lifting Products Fail Under Load?​

One of the alarming issues is a lifting product failing while carrying a load. This can happen due to several reasons: overloading beyond the equipment’s rated capacity, worn-out components (like cables or hydraulic hoses), or improper assembly. For example, a chain hoist might snap if its links are corroded, or a hydraulic jack could collapse if the fluid level is too low. To prevent this, always check the load rating before use, inspect components for signs of damage, and ensure proper installation according to the manufacturer’s guidelines.​

How Can I Tell if My Lifting Product Needs Repairs?​
Early detection of issues can save you from costly breakdowns. Watch for warning signs like unusual noises (squeaking, grinding), slow or uneven movement, leaks (in hydraulic models), or visible damage (bent frames, frayed ropes). For instance, a pallet jack that struggles to lift smoothly may have a faulty pump, while a crane with a jerky winch could indicate a problem with the motor or gears. If you notice any of these, stop using the equipment immediately and consult a certified technician—delaying repairs increases the risk of accidents.​

What Causes Lifting Products to Rust, and How to Prevent It?​

Rust is a common enemy, especially for outdoor or industrial lifting products exposed to moisture, humidity, or harsh chemicals. Metal parts like hooks, chains, or steel frames are particularly vulnerable. Rust weakens structural integrity and can sudden failure. To prevent it, clean the equipment regularly with a dry cloth, apply a rust-inhibiting spray or lubricant (avoiding areas like brake components), and store it in a dry, covered space when not in use. For coastal areas with salt air, more frequent maintenance is necessary to combat corrosion.​

Why Won’t My Electric Lifting Product Power On?​

Electric lifting products (such as electric hoists or stackers) often fail to power on due to electrical issues. Check the power source first: is the plug loose? Is the circuit breaker tripped? If the power supply is stable, inspect the power cord for cuts or frays—damaged cords can interrupt electricity flow. Another culprit could be a faulty motor or a blown fuse inside the equipment. For battery-powered models, a dead or damaged battery is a likely cause; ensure batteries are fully charged and replaced when they no longer hold a charge.​

How Do I Fix a Hydraulic Lifting Product That Won’t Lift?​

Hydraulic lifting products (like jacks or lifts) rely on fluid pressure to operate, so a failure to lift often points to hydraulic system issues. Low hydraulic fluid is a common cause—check the reservoir and top it up with the manufacturer-recommended fluid. Air in the hydraulic lines can also prevent proper lifting; bleed the lines to remove trapped air according to the user manual. If the problem persists, there may be a leak in the hoses or a worn seal, which will require replacement by a professional to avoid further damage.​

What Should I Do if a Lifting Product Gets Stuck Mid-Operation?​

A stuck lifting product—whether a crane hook jammed in place or a scissor lift frozen at a certain height—can be dangerous. First, turn off the power (or release pressure in hydraulic models) to prevent further strain. Then, check for obvious obstructions: is a foreign object blocking the mechanism? Are the moving parts misaligned? For example, a stuck chain hoist might have a twisted chain or debris in the gears. Never force the equipment to move—this can break components. If you can’t identify the issue, contact the manufacturer or a qualified repair service for assistance.​

How Often Should Lifting Products Be Inspected to Avoid Problems?​

Regular inspections are key to preventing issues. The frequency depends on usage: heavy-duty industrial equipment used daily should be inspected weekly, while occasional-use products (like home garage jacks) can be checked monthly. Inspections should cover all components: check for wear, damage, loose bolts, and proper functioning of moving parts. Keep a log of inspections and repairs to track the equipment’s condition over time. Many manufacturers also recommend annual professional servicing to catch hidden problems.​